Morton Salt Essay

1. Briefly describe flavor production, from brine production to terminate round canfuls. Salt is obtained by introducing water into flavour caverns which in rescind dissolves the salt deposits within the caverns, al natural depressioning the salt solution (brine) to be brought to the surface for progress processing. The brine is boiled in order to remove most of the liquid, resulting in salt crystal deposits. The salt crystal deposits are then just dried to remove all residual moisture to produce the lowest product salt. The finished product is stored within a silo awaiting production. The round cans apply for packaging salt are produced on-site. The cans are produced by gluing two sheets of uprise short board and rolled into a continuous tube. The tube is then cut into long sections and then cut again into can-size pieces. The finished pieces are locomote on conveyor to where the various parts can be assembled into cans and glued. at once the cans are formed, they are f illed with salt and the pour spout is added to the can. one time completed, the finished cans containing salt are loaded onto pallets and placed into inventory awaiting merchant marine to distributors.2. Briefly describe quality assurance efforts in round can production. Quality is checked primarily by visual inspection including verificatory the assembly was done mightily, checking the filled cans for correct weight, inspecting cans to get a line labels are correctly aligned, and checking to see whether metal pour spouts are correctly attached.3. What are rough of the possible reasons why the company continues to use the old processing equipment alternatively of buying hot, more modern equipment? The company may not set about updated its equipment because of the high cost of investment in new machinery.4. Where would you place salt production in the product-process spectrum? Salt production would be a low variety, high volume operation which would place it as a repetitive production or continuous flow in the product-process matrix.5. Determine the approximative number of tons of salt produced annually. (3,800,000 cans per year) x (26 ounces of salt per can) = 98,800,000 ounces per year. (98,800,000 ounces per year) / (16 ounces per pound) = 6,175,000 pounds per year. (6,175,000 pounds per year) / (2000 pounds per ton) = 3,087.5 tons of salt per year.6. What improvements can you suggest for the plant?a.Application of Statistical Process Control (SPC) to narrow the cost of quality.b.Develop a plan to overhaul the existing equipment and to purchase new equipment as a joint effort among finance, purchasing and manufacturing areas.c.Synchronize production, distribution and mental ability planning to make sure that there is sufficient capacity in the silos to handle the incoming salt from brine production. Reduce operating set down by introducing computerized QA for round can production for the following processes electronically poster filled can weigh t, use a computerized laser to measure and ensure labels are properly aligned, use a mechanical stress ravel to ensure metal spouts are correctly attached